500 – 1000 birds per hour processing line. A basic, but complete poultry processing line. Based on proven technology and 30 years of poultry processing experience. Lean engineering, manufacturing and overhead enable a cost-effective processing solution. Low initial investment, low cost of ownership per bird and quick return on investment guaranteed! We have designed this line to be very easy to install, operate and maintain. Why?
The entry poultry processing line starts at 500 birds per hour. Larger variants are available at increased steps of 500 birds per hour to achieve production of 1000, 1500 or 2000 birds per hour. While the basic equipment list remains mostly the same, larger capacity lines either require a bit more equipment or larger type equipment. As a simple example, a bleeding line at 1000 birds per hour is 10 meters long whereas at 2000 birds per hour it is 20 meters long etc. For a quick overview please check our comparison chart. Starting from 4000 or 6000 birds per hour full automatic evisceration and other automatic machines are introduced.
Equipment shown in the movie include:
- manual hanging and killing area
- bleeding section with blood trough
- hot water scalder
- plucking machine
- head puller
- double-sided evisceration trough
- set of working tools (manual: knives, forks, sharpening steels)
- semi-automatic tools such as a vent cutting pistol, lung suction gun and hock/neck scissor to reduce operator fatigue and increase productivity
- screw chiller
There are many national and international suppliers of poultry processing equipment, but none is truly thinking about you: the user of the equipment. They want to sell their machines and that is where it stops…
Therefore we have re-designed the entire process, went though all the logical steps and concluded with the following pre-fab, modular build, floor mounted, self-standing, Pluck & Play solution.
What does that mean?
- No architects to lay a plant out in your building, calculate roof- or floor loads, etc.
- No over-prized consultants to advice you how to design the line
- No management meeting how to install a poultry processing line
- No overpaid European Engineers, running around, to install and connect your equipment, as you can do it all yourself!!
- And no loss of production time
Simple, like buying a cabinet…
500-1000 BPH500-1000bph manual or semi-automatic
|Capacity||500 - 1000 birds per hour|
|Type of bird||Broilers | Layers|
|Average live weight||900 - 3500 grams|
|Pitch||6 inch | 8 inch | 12 inch |
|Bleeding time||90 sec to 3.5 minutes|
|Scalding time||90 sec to 3.5 minutes|
|Scalding temperature ||Soft: 50-52°C | Medium: 55-56°C | Hard: 58-60°C|
|Electricity||220-380V/50Hz up to 440V/60hz|